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           EasyPCKits Lapping Kit

Product :

  PC Lapping Kit

Manufacturer :

  EasyPCKits

Reviewed by :

  Wayne Brooker

Price :

  Various

Date :

  5th May 2004.

 

   Page No:   3
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Step one is to get comfortable. You might be doing this for a while so sit somewhere you won't need to keep moving.

Take your coarsest paper (the 400), sit it on the glass and wet it.

Start With The 400 Grit

 

The coarser grits should be used with care as their task is simply to flatten the surface ready for the finer grits to polish up. Knowing when you've got a flat base is relatively simple if the surface is heavily oxidised because the layers that are not in contact with the sandpaper will appear duller than those around them so you know to keep going.

A trick I use is to draw a couple of crosses on the base with a permanent marker so I can more easily identify if some areas are a little high. It needs to be a permanent marker so the lines don't wash off with all the water you're using.

 

 

 

 

Make sure you have everything you might need to hand, rinse your glass to make sure it's clean and has nothing adhering to it then place your heat sink on the sandpaper. A few drops of water between the paper and the glass will stop it sliding but you'll probably still need a thumb and forefinger to steady everything. Make sure the glass is also on a fairly flat surface otherwise it will bow slightly or even break, both of which will kind of spoil the party.

Ready to Go

 

The instructions suggest you use a combination of linear and circular strokes, while a lot of people say linear only strokes give the best effect. Just to be awkward I always use a circular or figure-of-eight motion which is not as easy until you get into your rhythm, but which in my opinion does a better job of ejecting the fine particles of metal from under the sink and forcing them to the edges of the paper out of harm's way.

Once you're sure the base is flat you then need to start working your way through each of the papers from coarsest to finest spending about five minutes with each of the red Rhynowet papers and about ten minutes with each of the finer papers.

Use A Circular or LinearMotion

There should be no need to apply any downward pressure though with very light aluminium sinks a little pressure may help speed the process. Rotate the sink in your hand from time to time and when you feel it's time to move to a new paper remember to stop all movement BEFORE you lift the sink, then lift it straight up. Lifting the sink while it's still in motion can leave scuff marks that then need to be polished away.

Use plenty of water to wash away the fine particles of grit and metal from both the surface of the sandpaper and from the base of the heat sink. Every few minutes lift the sandpaper and rinse the bottom of it and the glass, as any small particles of torn paper or grit getting under the sandpaper will cause small raised areas in the paper that will mark the base. In short keep everything as clean as possible throughout.

I tend to use less water with the very fine grit papers because the base tends to aquaplane, to ride on a cushion of water that makes the process take way longer than it needs to. Soak the paper as a very final stage by all means but when you first start on each of the two finest grits go for damp rather than wet and shake the paper after rinsing.

Eventually, with a little patience you should end up with a surface that's as close to a mirror finish as you'll get without using a super-fine polishing compound, which EasyPCKits have now added to their range by the way should you want to take it that extra mile. Give the base a final wipe with alcohol or a clean cloth to remove the last of any residue and you're done!

Final Base Finish

 

Final Base Finish

 

If you don't intend fitting the heat sink right away, you could smear a few drops of light oil on there and maybe cover it with a piece of plastic to help keep it safe until you're ready for it. *(Please read the update on this at the foot of the page)

Protect The Base

So does it help? Well, I got a two degree improvement in temperatures on out Athlon64 3400+ which should increase by at least a further one or two degrees as the thermal grease settles, so it's not exactly a spectacular improvement but it's an improvement all the same. Whether your results are better or worse than this depends on your case, your cooling, your processor, your heat sink and a plethora of other variables that make it impossible to predict.

 

Conclusion

The 3DVelocity 'Dual Conclusions Concept' Explained: After discussing this concept with users as well as companies and vendors we work with, 3DVelocity have decided that where necessary we shall aim to introduce our 'Dual Conclusions Concept' to sum up our thoughts and impressions on the hardware we review. As the needs of the more experienced users and enthusiasts have increased, it has become more difficult to factor in all the aspects that such a user would find important, while also being fair to products that may lack these high end "bonus" capabilities but which still represent a very good buy for the more traditional and more prevalent mainstream user. The two categories we've used are:

The Mainstream User ~ The mainstream user is likely to put price, stock performance, value for money, reliability and/or warranty terms ahead of the need for hardware that operates beyond its design specifications. The mainstream user may be a PC novice or may be an experienced user, however their needs are clearly very different to those of the enthusiast, in that they want to buy products that operate efficiently and reliably within their advertised parameters.

The Enthusiast ~ The enthusiast cares about all the things that the mainstream user cares about but is more likely to accept a weakness in one or more of these things in exchange for some measure of performance or functionality beyond its design brief. For example, a high priced motherboard may be tolerated in exchange for unusually high levels of overclocking ability or alternatively an unusually large heat sink with a very poor fixing mechanism may be considered acceptable if it offers significantly superior cooling in return.

 

The Mainstream User ~

Me trying to suggest you all need to lap your heat sinks is clearly not going to work, quite obviously you don't. That's not to say you shouldn't though. It's interesting, strangely therapeutic and undoubtedly a talking point down the pub. It also improves your PC's efficiency even if it's not by a massive margin.

If lapping is something you'd like to try I can't think of a better way to do it than with one of these kits. Hard to fault!

NA

 

The Enthusiast ~

Unless you have a bulk lapping session planned, EasyPCKits have put together a well priced and extremely convenient way to tackle at least a couple of separate jobs.

The paper is strong and of excellent quality, the thermal grease is some of the best on the market and once you have the glass you can just order a paper pack to top up.

With less heat sinks than ever needing lapping to any great extent, this is probably the way to go rather than heading out and buying multi-sheet packs from the hardware store. Quick, easy and above all professional results for a good price. What's not to like?

NA

*Never let it be said we don't listen to those who know better! :) I was contacted by an industry cooling specialist who explained tome that using oil to protect the base of a heatsink can be a counter-productive step as it stops your thermal grease forming an efficient interface. Apparently, the oil fills the microscoping imperfections in the base and is all but impossible to remove without resorting to lapping again!

Although oil is often used to protect the industrial sinks I have worked with in the past, these are shifting less heat from larger surface areas and so the interface is less critical.

So what did our anymous source suggest instead? Kind of simple really...Saran Wrap, or Clingfilm as we know it in the UK. So there you have it. Forget the oil!

Another day, another lesson learned!

 

 


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