Page 3 of 3

PCViper UltraKit - Heatsink Lapping kit


Product
Heatsink Lapping Kit
Date
13th September 2004
Manufacured By
Supplied By
Price
Author

 

 

As you get to the end of the 600 grit you should be seeing all of the deep and noticeable scratches gone. What ever you do don't rush this part of the process. Trust me, if you haven't got the worst of it straight with the 400 and 600 grit you sure as hell aren't going to get it with the 800 grit and cutting compounds! If in dount, overdo the early stages rather than do too little, it'll pay dividends later.

After the 600 Grit

 

By the time the 400 grit is through you should be seeing nothing more than light surface swirls. Again, if in doubt keep going.

When you need to stop sanding to check to base, stop all motion completely and lift the sink straight up off the paper. Lift it while it's moving and you risk putting deeper scratches back in as you're likely to lift at a slight angle and this will put pressure on a small area and may mark it.

After the 800 Grit

 

Next we turn to the compounds. You start with the coarsest compound (green) and then use the orange then finally the white which, as you've probably guessed, is the finest. Again, for clarity I've used considerably more compount than is necessary. Under normal conditions you'd use use about a third of this amount of compound, if that, but you'd also probably not be polishing as large an area as I've decided to do here. Remember that working on any part of the heat sink base that doesn't directly contact the core is work wasted, it'll bring no benefits and won't be visible once fitted. I'm doing this purely to demonstrate the finish.

I'm told this compound is a particularly high quality (and therefor expensive) formulation, and though I can't verify that having seen it in action I've no reason to doubt the fact. It certainly seems to have a very high quality and consistent action to it.

Ready for First polish

 

You need to be using every bit as much elbow grease for this phase of the operation as you were for the sanding. It's a shame there wasn't a touch more polishing cloth included as the small pieces are sometimes a bit fiddly to hold. Perhaps if it was tubular in nature you could slip a finger inside and use it that was but as it's flat it really need to be a touch larger.

I keep saying it but take your time. Overdo the first two compounds if you have to because the super-fine white compound won't tackle anything more than the most microscopic of surface imperfections.

After Second Polish

 

Don't get alarmed if the polishing cloth turns black, in fact get alarmed if it doesn't because this is the copper particles that have been gently scrubbed away from the base. Don't put the polishing cloth down anywhere either because anything it may pick up from a table or worktop, no matter how small, can drag across the surface and leave a scratch on the newly polished copper that smacks you in the eye like a gaping axe wound.

Used Polishing Cloth

 

Once you're done, and you'll know when you're done, take a little time to admire your handy-work before it gets stuck in your case to tarnish and oxidize. Don't make the mistake of polishing the sink before it's ready to be installed, it'll only dull or get market by something. Polish and fit on the same day ideally.

The final Finish

 

I was feeling a little arty, probably brought on by a rare glimpse of sun and a flower that was hardy enough to fight through the weeds in my garden.

The final Finish

 

As I stated earlier, I didn't actually have to polish such a big area of the base as this sink is used on an exposed core Athlon, but if a job's worth doing and all that.

The final Finish

 

The results I got are almost academic because yours will almost certainly vary depending on your processor, the quality of your sink to begin with, you CPU's thermal rating and so on. Purely for the record however, I say a reduction of 3 degrees Celsius which was about two degrees more than I expected considering the rather inefficient way the copper plate on this sink interfaces with the aluminium portion.

Conclusion

The 3DVelocity 'Dual Conclusions Concept' Explained: After discussing this concept with users as well as companies and vendors we work with, 3DVelocity have decided that where necessary we shall aim to introduce our 'Dual Conclusions Concept' to sum up our thoughts and impressions on the hardware we review. As the needs of the more experienced users and enthusiasts have increased, it has become more difficult to factor in all the aspects that such a user would find important, while also being fair to products that may lack these high end "bonus" capabilities but which still represent a very good buy for the more traditional and more prevalent mainstream user. The two categories we've used are:

The Mainstream User ~ The mainstream user is likely to put price, stock performance, value for money, reliability and/or warranty terms ahead of the need for hardware that operates beyond its design specifications. The mainstream user may be a PC novice or may be an experienced user, however their needs are clearly very different to those of the enthusiast, in that they want to buy products that operate efficiently and reliably within their advertised parameters.

The Enthusiast ~ The enthusiast cares about all the things that the mainstream user cares about but is more likely to accept a weakness in one or more of these things in exchange for some measure of performance or functionality beyond its design brief. For example, a high priced motherboard may be tolerated in exchange for unusually high levels of overclocking ability or alternatively an unusually large heat sink with a very poor fixing mechanism may be considered acceptable if it offers significantly superior cooling in return.

 

The Mainstream User ~

I recommended the last kit and can't really do any different with this one. Where the PCViper has the edge is that it takes the finish that extra step further and leaves a geuine mirror finish that's alost too good to hide inside your case. Where it falls down is in the fact that you don't get the small pane of glass that guarantees a perfectly flat finish.

The use of compound also tends to get you from "very smooth" to "mirror finish" in double-quick time compared to using super-fine grit papers.

As a regular user you have no real need for lapping your heatsink, but why let that stop you? It's good exercise, it's hard to screw up and it's one of those geeky passtimes that's relatively easy yet makes people think you're some kind of PC aficionado. A nice rainy day pursuit worth doing just so you can say you have.

NA

 

The Enthusiast ~

Sandpaper is easy enough to get off the shelf but decent lapping or cutting compound isn't quite so abundant, at least not here in dear ole Blightly.

Most heatsink manufacturers have got with the plot and produce sinks with very good quality finishes but even these can be improved on. I suppose the question is whether it's worth the effort or not. Personally I'd only lap a sink or water block if it was unusually bad (like our test candidate) or if I was going lap the CPU core or heatspreader too.

Still, if you want a low hassle, fuss-free way to get a really rather nice finish to your heat sink this is as goos as any I've seen.

NA

 
Website Design and Graphics Copyright Wayne Brooker 2004
All images Copyright 3DVelocity.com unless otherwiste stated